Function & Operation
Expansion devices meter refrigerant flow and create the pressure drop that makes the evaporator cold. High-pressure liquid enters the expansion device and exits as a cold low-pressure mixture. This pressure drop is what causes refrigerant to boil at low temperature in the evaporator, absorbing heat from the cab. The TXV's job is to maintain the proper amount of refrigerant in the evaporator. Just enough refrigerant for it all to get converted to gas. The TXV is calibrated for the size of the AC system and built with the proper gas in the power element.
Types of Expansion Devices
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Thermal Expansion Valve (TXV)

Variable metering device that responds to evaporator temperature and pressure. Provides precise control of superheat. More complex but better performance.

Orifice Tube

NOT INSTALLED IN BOBCAT MACHINES. Fixed orifice that provides constant pressure drop. Simple design, no moving parts. Less precise control but reliable and less expensive.

TXV (Thermal Expansion Valve)
1
Location
At evaporator inlet
Mounted on evaporator housing. Can have bulb attached to suction line. Newer has built in control.
2
Components
Valve body, power element (Valve Diaphragm), older units: capillary tube
Thermal bulb senses evaporator outlet temperature. Capillary tube transmits pressure to power element. In the current design H-Block TXV, the bulb is built into the valve body and the capillary tube is eliminated.
3
Operation
Responds to evaporator load
When evaporator gets warmer, bulb pressure increases, opening valve more. When cooler, bulb pressure decreases, closing valve. Maintains constant superheat.
4
Equalizer Line
Internal or external equalizer
Balances pressure across valve. External equalizer connects to suction line downstream of bulb. Critical for proper operation.
TXV (Thermal Expansion Valve)
TXV (Thermal Expansion Valve)
Testing Procedures
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If removed, warm and cool the valve diaphragm (power element)

Shine a light through the orifice. Use a heat gun to warm the power element of the TXV. This should open the orifice further. Use a upside-down can of dust spray to cool the power element. This should restrict the orifice further. If the valve does not respond, replace it.

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Testing while installed

Warm and cool the power element while monitoring low-side system pressure. Cooling the power element should cause the low-side pressure to drop fast into a vacuum. Heating the power element will cause the low-side pressure to rise. If the valve does not respond, replace it.

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Change the load on the system and monitor low-side pressure

The TXV is responsible for maintaining proper refrigerant flow based on system load. Monitor low-side pressure and turn the heater on and off, changing the load, to assess its performance.

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Visual Inspection

Check for damage, proper installation - sometimes it's possible to install backwords, leaks around the power element.

Replacement Guidelines
⚠️ Critical Replacement Notes

Always replace expansion device when compressor fails (metal contamination). Replace O-rings.

1
Recover Refrigerant
Complete recovery to field bottle. Cap all openings immediately after line removal. Make a notee of oil removed from system.
2
Remove Old Device
Disconnect lines, remove mounting bolts (Lines and TXV may share same mounting).
3
Install New Device
Install and lubricate new O-rings, connect lines with proper torque.
4
Evacuate & Charge
Pull vacuum to 29.9 in/Hg, hold 30 minutes. Add necessary system oil and charge to spec by weight. Verify proper operation.